How to improve the machining efficiency of small vertical lathe? Dalian single column double lift and drop vertical car to share with you

1、 How to improve the machining efficiency of small vertical lathe? Dalian single column double lift and drop vertical car to share with you

Small vertical lathe is a kind of numerical control lathe with small overall size. This kind of numerical control lathe is mainly used to process small-size workpieces. It is more suitable for mass production of small workpieces. It is widely used in military enterprises, electronic and electrical appliances, machinery manufacturing, aerospace and other industries.

In the actual production and application, in order to improve the use efficiency of small vertical lathe, we must first carefully analyze the parts processed by the lathe, and clarify the material, structural characteristics, geometric tolerance requirements, roughness, heat treatment and other technical requirements of the parts. Then on this basis, a reasonable milling process and a simple machining route are selected.

Secondly, the selection of appropriate cutting tools can improve the efficiency of small vertical lathe. The selection of cutting tools should consider the processing capacity of the lathe, process content, workpiece material and other factors. The cutting tool selected by the lathe not only requires high hardness, high wear resistance, sufficient strength and toughness, high heat resistance and good processability, but also requires stable size and convenient installation and adjustment. Therefore, new high-quality materials should be used to manufacture NC machining tools, and the tool parameters should be optimized to make the size of the tool adapt to the surface size and shape of the workpiece.

When machining workpieces with small vertical lathe, the positioning and installation of workpieces should strive to unify the design basis, process basis and programming calculation basis; Reduce the clamping times as much as possible, and process all the surfaces to be processed after one-time positioning and clamping as much as possible; Avoid using manual adjustment processing scheme to give full play to the efficiency of small CNC lathe.

In addition, reasonable selection of cutting parameters is also helpful to improve the cutting efficiency of machining allowance. When selecting cutting parameters, if it is rough machining, it is generally based on improving productivity, but economy and processing cost should also be considered. Larger cutting depth and feed speed can be selected.

In case of semi finishing and finishing, efficiency, economy and processing cost should be considered on the premise of processing quality; Set the feed speed as high as possible when the tool moves in the short range. The specific value shall be determined according to the lathe manual, cutting parameter manual and experience.

2、 What are the factors affecting the price of vertical lathe

1. Is there a decisive factor in the price of vertical lathe?

Moreover, from a professional point of view, it is the lathe configuration, processing requirements, manufacturer and region. Among them, in terms of equipment configuration, it mainly refers to the configuration of some main components. If it is a CNC vertical lathe, we should also look at the CNC system, and we should consider it comprehensively.

2. Are used and new vertical lathes different in the price of vertical lathes? In addition, will the parameter of cutting diameter affect the price of vertical lathe?

Second hand and new vertical lathes are definitely different in the price of vertical lathes. Moreover, the new vertical lathes must be much higher, while the second-hand vertical lathes are certainly not as good as the new vertical lathes in terms of service performance and service life.

Cutting diameter is an important parameter of vertical lathe, especially in workpiece processing, but it has no impact on the price of vertical lathe, because there is no relationship between the two. Moreover, for all of us, we should have a correct understanding of this point and can't make mistakes.